Last Updated on : 2023-02-01 09:16:53download
This topic describes the important notes and suggestions on U-type packaging for SMT network modules. You can reduce the problems that might occur during production and improve the yield rate of SMT.
This topic is applicable to U-type packaging for SMT network modules provided by Tuya.
The following figure shows reference information about tape and reel packaging. In this example, 44 mm-width feeders are used at a pitch of 20 mm.
The cumulative tolerance of 10 round sprocket holes is within ±0.2 mm.
Material: black polystyrene (PS), double-sided ESD protection, with a thickness of 0.40 mm.
Total length of 15-inch blue antistatic tape and reel packaging: 22.8 meters.
Length of empty pockets at the start: 0.40 meters.
Length of empty pockets at the end: 0.40 meters.
Length of component packages: 22 meters.
Total number of 15-inch blue antistatic tape-and-reel packaged components: 1,140.
Number of empty pockets at the start: 10.
Number of empty pockets at the end: 10.
Number of component packages: 1,100.
The remaining pockets are reserved for component wastage.
All dimensions meet EIA-481-D-2008 requirements.
Open its vacuum package and check the relative humidity indicator. If the 10% or higher relative humidity indicator turns pink, as shown in the following figure, the component might be damp and must be baked before it is used.
Modules are Moisture Sensitivity Level-3 (MSL-3) humidity-sensitive components. After a module is unpacked, the module can be exposed to air for up to 168 hours. If it is exposed for more than 168 hours, it must be baked before you use it. In light of this, stick a label on the package of the module to record the time when it is unpacked. If the production is paused for over 24 hours after the module is unpacked, we recommend that you place the module in a moisture-proof box with a relative humidity level below 10%, or pack the module in vacuum again. Then, record the packing time and duration of exposure.
|MSL||Max exposure duration
Workshop environment ≤ 30°C/60% RH
|MSL 1||Unlimited duration of exposure|
|MSL 2||1 year|
|MSL 2a||4 weeks|
|MSL 3||168 hours|
|MSL 4||72 hours|
|MSL 5||48 hours|
|MSL 5a||24 hours|
|MSL 6||Forced baking before use|
For U-type packaged modules, the thickness of the stencil is recommended to range from 0.15 mm to 0.18 mm. If the overall thickness of the stencil goes beyond this range, a step-up stencil can be used. The stencil front for printing is partially thickened.
The following table describes the reference dimensions of stencil openings for U-type packaged modules. The recommended dimensions of packaging pads can vary slightly in different product datasheets. Recommended stencil openings cannot be fully described. In this table, the requirements for typical products with the same overall stencil opening solution are described.
|Applicable module model||Reference of stencil opening||Stencil design requirements|
|ZTU, BTU, WBRU, ZSU, BPU, CBU-NL, WB38-U, WT1C-U-IPEX, WXU-IPEX, CBU, WXU, AXYU, WL2H-U, TS24-U, WT1C-U, WXU||1. The recommended thickness of the stencil where the module is located ranges from 0.15 mm to 0.18 mm.
2. The stencil openings of horizontal pads are shrunk inward by 0.1 mm (as L1 in the figure), and moved outward by 0.6 mm to 0.8 mm (as L4 in the figure) along the direction of length.
3. Along the width direction, the stencil openings of horizontal pads are shrunk inward (each side by 0.1 mm, as W1 in the figure) with a length (as L2 in the figure) of the pad covered after SMT.
4. Along the width direction, the stencil openings of horizontal pads are moved out by 0.15 mm for each side, as W2 in the figure, with a length of the pad exposed after SMT (as L3 in the figure).
5. The stencil openings of vertical pads are shrunk inward by 0.2 mm (as W3 in the figure), and moved outward by 0.6 mm to 0.8 mm (as W7 in the figure) along the direction of width. At the position of 1.3 mm away from the top of the openings along the direction of width, create a bridge of 0.3 mm in width, as W5 in the figure.
6. The stencil openings of vertical pads are shrunk inward by 0.1 mm along the direction of length (L5) and by the sum of 1.3 mm (W4) and 0.93 mm (W6) along the direction of width, and moved outward by 0.1 mm (L6) along the direction of width. The outward width is the exposed width of the opening area after SMT, as W8 in the figure.
Solder paste must be strictly managed and controlled as required by the solder paste manufacturer. Before solder paste printing, make sure the solder paste is within its shelf life and has been warmed up and stirred. For more information about the warm-up and stirring duration, see the datasheet of solder paste. If the datasheet is unavailable, we recommend that you warm up the solder paste for 2 to 4 hours and stir it for 1 to 3 minutes if the solder paste is refrigerated at a temperature from 2°C to 10°C. We recommend that you use the solder paste within 24 hours after it is unpacked.
Printing parameters are subject to the characteristics of the solder paste product, and printing device. Recommended parameters: The printing speed ranges from 40 mm/s to 70 mm/s. The printing pressure ranges from 0.018 kg to 0.027 kg per unit length of the scraper in mm. For example, for a 300 mm scraper, the printing pressure ranges from 5.4 kg to 8.1 kg. During printing, the working area of the scraper must have little residual solder paste.
Check the quality of solder paste printing.
Without a solder paste inspection (SPI) machine, you must arrange for staff to visually inspect the offset, thickness, area, and volume of the solder paste printing.
Recommended SPI inspection parameters: Based on the actual stencil openings, the parameters are set for the partially-thickened area separately from that with normal thickness.
The preceding parameters are for your reference. An SPI device is an optical inspection device. Certain deviations might exist during the inspection. The inspection parameters can be optimized to suit your actual conditions. This helps to locate printing defects prior to the SMT process. Excessive false positive is not recommended.
Before feeding, check whether the 10% relative humidity indicator turns pink in the vacuum package. If so, bake the module in specified baking conditions.
Make sure the module is absorbed and mounted with the expected precision. For this purpose, if a tape-and-reel packaged module is unpacked and baked on a high-temperature resistant pallet, we recommend that you use a dedicated SMT pallet for production. To install a tape-and-reel packaged module, select the feeders with the same width as that of the tape. Adjust the pitch of feeders according to the pitch of the tapes.
Select a suction nozzle in a size suitable for suction and SMT application. The diameter of the suction nozzle is recommended to be over 40% of the short side length of the sucked material. Set the suction and SMT speed to low.
During image recognition, try to use the back pad of the module for positioning to ensure an image recognition pass rate at 100%. Control the SMT precision to be within ±0.1 mm.
Mount the module in the direction strictly along the external frame of the silk screen. The recommended packaging defines the dimensions and direction of the external frame of the silk screen.
If SAC305 solder paste is used, set the oven temperature of ten temperature zones for the reflow soldering device, as described in the following table. You can adjust the temperature values according to the actual reflow soldering device, printed circuit board (PCB) thickness, and component structure. The oven temperature for all components must fall within the process limits.
Oven temperature curve
Use an actual board to create a temperature test board. We recommend that you test the oven temperature each time the product is replaced. During continuous production, test the oven temperature curve once per day. Set the oven temperature curve as recommended in the following process limits.
If the product is exposed to air for over 168 hours, we recommend that you bake the product before you disassemble it.
To dismount the module, move a heat gun along the edges of the pad at a constant speed to heat the module. After the soldering paste is fully melted, use a pair of tweezers to take the module down. The overall heating duration must be within 100s.
After the module is dismounted, cool it down to the environment temperature, and check whether solder bridging occurs on the back pad. If you want to mount the module again, clear the solder on the module pad to make the surface roughness less than 0.1 mm. Place the module on the marble, and use a plug gauge to measure the maximum gap that must be 0.1 mm or less.
A module can be repaired up to three times. If it is failed to be repaired after three times, we recommend that you scrap the module.
Parameters of the heat gun:
Duration: < 100s
Wind speed: subject to the actual condition
Distance: 1 to 3 cm
During the dismounting process, apply electrostatic discharge (ESD) protection to the tools and workbench. Lay an ESD mat on the workbench. The heat gun and the workbench must be grounded.
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